{"id":60097,"date":"2022-11-18T16:23:03","date_gmt":"2022-11-18T15:23:03","guid":{"rendered":"https:\/\/www.remorides.com\/project\/caso-di-studio-teknocar\/"},"modified":"2023-08-04T16:43:15","modified_gmt":"2023-08-04T14:43:15","slug":"case-study-teknocar","status":"publish","type":"dt_portfolio","link":"https:\/\/www.remorides.com\/en\/project\/case-study-teknocar\/","title":{"rendered":"Case Study: TEKNOCAR"},"content":{"rendered":"<section class=\"wpb-content-wrapper\"><p>[vc_row full_width=&#8221;stretch_row_content_no_spaces&#8221; equal_height=&#8221;yes&#8221; type=&#8221;vc_default&#8221;][vc_column offset=&#8221;vc_col-lg-offset-0 vc_col-lg-12 vc_col-md-offset-0 vc_col-md-12 vc_col-sm-offset-0&#8243; css=&#8221;.vc_custom_1572879615997{padding-bottom: 60px !important;}&#8221;]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">.shortcode-single-image-wrap.shortcode-single-image-9618b713c0b0410444570f75e46becae.enable-bg-rollover .rollover i,\n.shortcode-single-image-wrap.shortcode-single-image-9618b713c0b0410444570f75e46becae.enable-bg-rollover .rollover-video i {\n  background: -webkit-linear-gradient();\n  background: linear-gradient();\n}\n.shortcode-single-image-wrap.shortcode-single-image-9618b713c0b0410444570f75e46becae .rollover-icon {\n  font-size: 32px;\n  color: #ffffff;\n  min-width: 44px;\n  min-height: 44px;\n  line-height: 44px;\n  border-radius: 100px;\n  border-style: solid;\n  border-width: 0px;\n}\n.dt-icon-bg-on.shortcode-single-image-wrap.shortcode-single-image-9618b713c0b0410444570f75e46becae .rollover-icon {\n  background: rgba(255,255,255,0.3);\n  box-shadow: none;\n}\n<\/style><div class=\"shortcode-single-image-wrap shortcode-single-image-9618b713c0b0410444570f75e46becae alignnone  enable-bg-rollover dt-icon-bg-off\" style=\"margin-top:0px; margin-bottom:0px; margin-left:0px; margin-right:0px; width:1120px;\" data-pretty-share=\"facebook,twitter,pinterest,linkedin\"><div class=\"shortcode-single-image\"><div class=\"fancy-media-wrap  layzr-bg\" style=\"border-radius:25px;\"><img fetchpriority=\"high\" decoding=\"async\" class=\"preload-me lazy-load aspect\" src=\"data:image\/svg+xml,%3Csvg%20xmlns%3D&#39;http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg&#39;%20viewBox%3D&#39;0%200%201120%20496&#39;%2F%3E\" data-src=\"https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/q.jpg\" data-srcset=\"https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/q.jpg 1120w\" loading=\"eager\" style=\"--ratio: 1120 \/ 496;\" sizes=\"(max-width: 1120px) 100vw, 1120px\" width=\"1120\" height=\"496\"  data-dt-location=\"https:\/\/www.remorides.com\/en\/project\/case-study-teknocar\/attachment\/q-2\/\" style=\"border-radius:25px;\" alt=\"\" \/><\/div><\/div><\/div>[\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1668767200988{margin-bottom: 40px !important;}&#8221;][vc_column]<div id=\"ultimate-heading-554469e135d9619dd\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-554469e135d9619dd uvc-6252 \" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-554469e135d9619dd h2'  data-responsive-json-new='{\"font-size\":\"desktop:20px;\",\"line-height\":\"\"}' ><h2 style=\"--font-weight:theme;color:#141414;margin-bottom:20px;\">Digitalisation of maintenance processes in the production facilities of Tecnokar, European leader in the manufacture of semi-trailers for land transport<\/h2><\/div><\/div>[\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1668767219317{margin-bottom: 30px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1668768264428{background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-radius: 25px !important;}&#8221;]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">.shortcode-single-image-wrap.shortcode-single-image-bdd6f62e6e65a524a7bb374b67bccd4f.enable-bg-rollover .rollover i,\n.shortcode-single-image-wrap.shortcode-single-image-bdd6f62e6e65a524a7bb374b67bccd4f.enable-bg-rollover .rollover-video i {\n  background: -webkit-linear-gradient();\n  background: linear-gradient();\n}\n.shortcode-single-image-wrap.shortcode-single-image-bdd6f62e6e65a524a7bb374b67bccd4f .rollover-icon {\n  font-size: 32px;\n  color: #ffffff;\n  min-width: 44px;\n  min-height: 44px;\n  line-height: 44px;\n  border-radius: 100px;\n  border-style: solid;\n  border-width: 0px;\n}\n.dt-icon-bg-on.shortcode-single-image-wrap.shortcode-single-image-bdd6f62e6e65a524a7bb374b67bccd4f .rollover-icon {\n  background: rgba(255,255,255,0.3);\n  box-shadow: none;\n}\n<\/style><div class=\"shortcode-single-image-wrap shortcode-single-image-bdd6f62e6e65a524a7bb374b67bccd4f alignnone  enable-bg-rollover dt-icon-bg-off\" style=\"margin-top:0px; margin-bottom:0px; margin-left:0px; margin-right:0px; width:500px;\" data-pretty-share=\"facebook,twitter,pinterest,linkedin\"><div class=\"shortcode-single-image\"><div class=\"fancy-media-wrap  layzr-bg\" style=\"\"><img decoding=\"async\" class=\"preload-me lazy-load aspect\" src=\"data:image\/svg+xml,%3Csvg%20xmlns%3D&#39;http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg&#39;%20viewBox%3D&#39;0%200%20500%20280&#39;%2F%3E\" data-src=\"https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/tecnocar2-500x280.jpg\" data-srcset=\"https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/tecnocar2-500x280.jpg 500w, https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/tecnocar2.jpg 800w\" loading=\"eager\" style=\"--ratio: 500 \/ 280;\" sizes=\"(max-width: 500px) 100vw, 500px\" width=\"500\" height=\"280\"  data-dt-location=\"https:\/\/www.remorides.com\/en\/project\/case-study-teknocar\/attachment\/group-of-factory-workers-using-machine-equipment-in-factory-work-2\/\" style=\"\" alt=\"\" \/><\/div><\/div><\/div>[\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-824469e135d962172\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-824469e135d962172 uvc-7591 \" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-824469e135d962172 h3'  data-responsive-json-new='{\"font-size\":\"desktop:16px;\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;color:#184996;margin-bottom:20px;\">Introduction<\/h3><\/div><\/div>[vc_column_text]Tecnokar, Italian and European leader in the manufacture of semi-trailers, has strategically decided to produce every single piece that makes up a trailer directly in-house. To do this it has invested in a modern fleet of very sophisticated plants that require regular maintenance to function properly.[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1668767227456{margin-bottom: 30px !important;}&#8221;][vc_column][vc_column_text]Prior to the introduction of <a title=\"opera industry\" href=\"https:\/\/www.remorides.com\/en\/opera-industry\/\">Opera Industry<\/a>, maintenance processes were managed manually through paper records and handwritten reports, making it challenging to keep track of any problems and solutions.[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1668767232300{margin-bottom: 30px !important;}&#8221;][vc_column]<div id=\"ultimate-heading-881069e135d9621a3\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-881069e135d9621a3 uvc-3371 \" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-881069e135d9621a3 h3'  data-responsive-json-new='{\"font-size\":\"desktop:16px;\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;color:#184996;margin-bottom:20px;\">Problem<\/h3><\/div><\/div>[vc_column_text]The lack of a centralized digital system for managing plant maintenance processes created complications for the maintenance team due to:<\/p>\n<ul>\n<li>Difficulties in tracking problems and monitoring the execution times of maintenance activities<\/li>\n<li>Inefficiencies in communication between the company&#8217;s various departments and the need to rewrite data several times for both technical and administrative reports (e.g. consumption of spare parts)<\/li>\n<li>Long problem-solving times and failure to optimise maintenance operations.<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1668767236753{margin-bottom: 30px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_column_text]To solve these and other problems, the company decided to implement Opera Industry as a collector of all the information needed to manage the plant maintenance processes. Opera deals not only with defining all maintenance procedures, managing tickets for the various departments, digitising all the processes that were previously paper-based, but also extends to connecting the machines and plants in the field on one side and the Enterprise management systems (SAP) on the other, becoming the core of Industry 4.0 paradigm.[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">.shortcode-single-image-wrap.shortcode-single-image-d8c31e8bd4ad0e52d61b1c9909c1c77c.enable-bg-rollover .rollover i,\n.shortcode-single-image-wrap.shortcode-single-image-d8c31e8bd4ad0e52d61b1c9909c1c77c.enable-bg-rollover .rollover-video i {\n  background: -webkit-linear-gradient();\n  background: linear-gradient();\n}\n.shortcode-single-image-wrap.shortcode-single-image-d8c31e8bd4ad0e52d61b1c9909c1c77c .rollover-icon {\n  font-size: 32px;\n  color: #ffffff;\n  min-width: 44px;\n  min-height: 44px;\n  line-height: 44px;\n  border-radius: 100px;\n  border-style: solid;\n  border-width: 0px;\n}\n.dt-icon-bg-on.shortcode-single-image-wrap.shortcode-single-image-d8c31e8bd4ad0e52d61b1c9909c1c77c .rollover-icon {\n  background: rgba(255,255,255,0.3);\n  box-shadow: none;\n}\n<\/style><div class=\"shortcode-single-image-wrap shortcode-single-image-d8c31e8bd4ad0e52d61b1c9909c1c77c alignnone  enable-bg-rollover dt-icon-bg-off\" style=\"margin-top:0px; margin-bottom:0px; margin-left:0px; margin-right:0px; width:500px;\" data-pretty-share=\"facebook,twitter,pinterest,linkedin\"><div class=\"shortcode-single-image\"><div class=\"fancy-media-wrap  layzr-bg\" style=\"\"><img decoding=\"async\" class=\"preload-me lazy-load aspect\" src=\"data:image\/svg+xml,%3Csvg%20xmlns%3D&#39;http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg&#39;%20viewBox%3D&#39;0%200%20500%20333&#39;%2F%3E\" data-src=\"https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/tecnocar3-500x333.jpg\" data-srcset=\"https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/tecnocar3-500x333.jpg 500w, https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/tecnocar3-800x532.jpg 800w\" loading=\"eager\" style=\"--ratio: 500 \/ 333;\" sizes=\"(max-width: 500px) 100vw, 500px\" width=\"500\" height=\"333\"  data-dt-location=\"https:\/\/www.remorides.com\/en\/project\/case-study-teknocar\/attachment\/tecnocar3-2\/\" style=\"\" alt=\"\" \/><\/div><\/div><\/div>[\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1668767241292{margin-bottom: 30px !important;}&#8221;][vc_column]<div id=\"ultimate-heading-11569e135d962953\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-11569e135d962953 uvc-4720 \" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-11569e135d962953 h3'  data-responsive-json-new='{\"font-size\":\"desktop:16px;\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;color:#184996;margin-bottom:20px;\">Achievements<\/h3><\/div><\/div>[vc_column_text]The implementation of Opera has defined a new way of working that has made it possible to: Track problems and monitor in real time maintenance times, spare parts used, and plant operating dynamics Resolve typical maintenance and inspection tasks more quickly, promptly and accurately. Improve efficiency at company level both in terms of reduced time spent in the field and for back office work that is now automatic, and due to increased plant availability that has reached a completely unexpected up time.[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1668767249074{margin-bottom: 30px !important;}&#8221;][vc_column]<div id=\"ultimate-heading-318269e135d962985\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-318269e135d962985 uvc-4408 \" data-hspacer=\"no_spacer\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-heading-spacer no_spacer\" style=\"top\"><\/div><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-318269e135d962985 h3'  data-responsive-json-new='{\"font-size\":\"desktop:16px;\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;color:#184996;margin-bottom:20px;\">Benefits of Opera System<\/h3><\/div><\/div>[vc_column_text]The use of the Opera system to handle the maintenance processes of the automated equipment necessary for the production of Tecnokar&#8217;s trailers has rewritten the company&#8217;s field work methods. Mobility, the connection with the machines and with other business software have enabled a more effective management of maintenance processes, improving plant availability and customer satisfaction.[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=&#8221;yes&#8221; type=&#8221;vc_default&#8221;][vc_column offset=&#8221;vc_col-lg-offset-0 vc_col-lg-12 vc_col-md-offset-0 vc_col-md-12 vc_col-sm-offset-0&#8243; css=&#8221;.vc_custom_1572879615997{padding-bottom: 60px !important;}&#8221;]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">.shortcode-single-image-wrap.shortcode-single-image-b51740c1ebcafae9270095c9a99e6055.enable-bg-rollover .rollover i,\n.shortcode-single-image-wrap.shortcode-single-image-b51740c1ebcafae9270095c9a99e6055.enable-bg-rollover .rollover-video i {\n  background: -webkit-linear-gradient();\n  background: linear-gradient();\n}\n.shortcode-single-image-wrap.shortcode-single-image-b51740c1ebcafae9270095c9a99e6055 .rollover-icon {\n  font-size: 32px;\n  color: #ffffff;\n  min-width: 44px;\n  min-height: 44px;\n  line-height: 44px;\n  border-radius: 100px;\n  border-style: solid;\n  border-width: 0px;\n}\n.dt-icon-bg-on.shortcode-single-image-wrap.shortcode-single-image-b51740c1ebcafae9270095c9a99e6055 .rollover-icon {\n  background: rgba(255,255,255,0.3);\n  box-shadow: none;\n}\n<\/style><div class=\"shortcode-single-image-wrap shortcode-single-image-b51740c1ebcafae9270095c9a99e6055 alignnone  enable-bg-rollover dt-icon-bg-off\" style=\"margin-top:0px; margin-bottom:0px; margin-left:0px; margin-right:0px; width:1120px;\" data-pretty-share=\"facebook,twitter,pinterest,linkedin\"><div class=\"shortcode-single-image\"><div class=\"fancy-media-wrap  layzr-bg\" style=\"border-radius:25px;\"><img decoding=\"async\" class=\"preload-me lazy-load aspect\" src=\"data:image\/svg+xml,%3Csvg%20xmlns%3D&#39;http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg&#39;%20viewBox%3D&#39;0%200%201120%20630&#39;%2F%3E\" data-src=\"https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/tecnocar4.jpg\" data-srcset=\"https:\/\/www.remorides.com\/wp-content\/uploads\/2022\/11\/tecnocar4.jpg 1120w\" loading=\"eager\" style=\"--ratio: 1120 \/ 630;\" sizes=\"(max-width: 1120px) 100vw, 1120px\" width=\"1120\" height=\"630\"  data-dt-location=\"https:\/\/www.remorides.com\/en\/project\/case-study-teknocar\/attachment\/heavy-industry-workers-are-moving-a-massive-metal-construction-o-2\/\" style=\"border-radius:25px;\" alt=\"\" \/><\/div><\/div><\/div>[\/vc_column][\/vc_row]<\/p>\n<\/section>","protected":false},"excerpt":{"rendered":"<p>Digitalisation of maintenance processes in the production facilities of Tecnokar<\/p>\n","protected":false},"author":2,"featured_media":60463,"comment_status":"closed","ping_status":"closed","template":"","dt_portfolio_category":[560],"dt_portfolio_tags":[],"class_list":["post-60097","dt_portfolio","type-dt_portfolio","status-publish","has-post-thumbnail","hentry","dt_portfolio_category-robotics-and-industrial-automation","dt_portfolio_category-560","description-off"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Case Study: TEKNOCAR - Remorides<\/title>\n<meta name=\"description\" content=\"Thanks to Opera Industry, Teknocar has digitised maintenance processes in production plants. 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